Automated Density Measurement Reduces Costs by 25% in Dyeing & Printing Factory

I-Lonnmeter ingenye yabakhiqizi abancintisana naboimitha yokuminyana emgqeni. Iukuphrinta unama ukuminyana imithainika amandla ukuqapha kokuminyana kwesikhashana ukuhlukana namasampuli okwenziwa njalo kanye nokuphazamiseka kokugeleza kwenqubo. Isebenza ekungezeni okungeziwe, ukusatshalaliswa kokunamathisela kokuphrinta, ukwenza i-desizing, ukuhlonza kanye nesiteji sokwenza i-bleaching ku-textile dyeing nokuphrinta.

Isilinganiso esivamile sokuminyana siyahluleka ukuqapha ukuminyana kukadayi ngesikhathi sangempela, okuholela ekwehlukeni kwemibala nama-blotches kumafayibha aphrintiwe noma izindwangu. Isilinganiso sokuminyana esinganembile sishiya imiphumela engemihle ekucaceni, ukudlidliza nokuqina kwamaphethini aphrintiwe.

Okungalungi Kwesikali Sokuminyana Okunganembile

Ngaphezu kwemithelela engemihle engenhla kwikhwalithi yomkhiqizo, ukulinganiswa kokuminyana okunganembile kuvame ukuholela ekusetshenzisweni ngokweqile kwama-pigments nezinsizi zamakhemikhali ukuze kufinyelelwe emiphumeleni eqondiwe, kukhuphule izindleko zokukhiqiza kanye nokumoshwa kwezinsiza. Ukusetshenziswa ngokweqile kodayi nezinto ezisizayo kwenza ukwelashwa kube umsebenzi oyinselele futhi kubangela ukukhishwa okungekho ezingeni. Ukuphila kahle kwabasebenzisi abavezwe ezimeni zokusebenza ezinjalo kusengozini ngenxa yezakhiwo ezivuthayo, eziqhumayo noma ezinobuthi zodayi nezisizi.

Amasampula okwenziwa mathupha asuka kumaphuzu amaningi okulinganisa ahluleka ngemuva kokuguquguquka kwesikhathi sangempela sokushintsha izimo zenqubo. Ngaphezu kwalokho, amaphutha enzeke ngokujwayelekile kumaphoyinti okulinganisa angalungile kanye nokuchezuka ekufundeni.

Izicelo zama-Inline Density Meters

Iqembu elilodwa lamazwe ngamazwe lihlanganisa imitha yethu ye-in-line density ohlelweni lwalo lokusabalalisa nokulawula amakhemikhali, libona ukudluliswa okunembayo nokusabalalisa kombala kanye nezisizi ngendlela ephumelelayo. Ukuze ukuminyana, ukugxila kanye ne-viscosity yezixazululo zokudaya nezisizi zifinyelele kumazinga asethiwe, kuthuthukisa ukunemba kwezinsiza zamakhemikhali kanye nokusebenza kahle konke komugqa wokukhiqiza.

Ukufaneleka kwe-Automatic Dyeing Density Meter

Ukuthuthukiswa kwekhwalithi yomkhiqizo nokulawula ukunemba. Ubuchwepheshe obuthuthukisiwe nemitha kunika amandla ukukalwa okunembayo kwamadayi amakhemikhali, ukugwema izinkinga zobuchwepheshe ezibangelwa ukulinganisa okwenziwa ngesandla njengokuhluka kwemibala nokushesha kombala okunganele. I-batching iyakwazi ukwenza ngokuya ngamafomula enqubo asethiwe, iqinisekisa ukunemba nokuphindaphindwa kweqoqo ngalinye.

Izinqubo zokuzenzakalela zinciphisa ukuphazamiseka okwenziwa ngesandla, kuthuthukisa ukusebenza kahle kokukhiqiza kanye nokunciphisa umjikelezo wokukhiqiza kakhulu. Isibonelo, ingonga ngaphezu kuka-80% wabasebenzi futhi ifinyeze isikhathi senqubo ngaphezu kwama-20%.

Ngokulinganisa okunembile nokulawula okuhlakaniphile, ukusetshenziswa ngokweqile kodayi namakhemikhali kuyagwenywa. Ingonga u-5% -25% wodayi namakhemikhali futhi yehlise izindleko zokukhiqiza ngokuqapha okunembile kokuminyana nokulawula okuhlakaniphile.

Ipayipi elivalekile ligwema ukuvuza kanye nokushintshashintsha kodayi namakhemikhali ngesikhathi sokuthutha ngemva kokufakwaimitha yokuminyana ku-inthanethi. Inciphisa ukungcoliswa kwemvelo, futhi ngesikhathi esifanayo inciphisa ingozi yokuchayeka kwabasebenzisi kumadayi namakhemikhali futhi ithuthukise ukuphepha kokukhiqiza.