Amaphutha afana nokwehluka kwemibala, ukuhluka kogqinsi kanye nokuqhekeka kuqhutshwa ukuhlukahluka kwe-glaze viscosity. Imitha ye-viscosity esemgqeni noma imonitha inika amandla ukuphathwa okuhlakaniphile kokuminyana okucwebezelayo noma i-viscosity kuyilapho kunciphisa ukuphindaphinda amasampula okwenziwa ngesandla.
Imboni yamathayela e-ceramic ibone izinguquko ezimangalisayo emashumini eminyaka adlule. Bayanda abakhiqizi bei-sanitaryware,amathayili e-ceramic, futhiizitsha/izitsha zobumba import fullyauuthomated mawuubusowethungiprocess kukeepconsistentqualintofuthiproductivinto.Inthoseindodaubusouhloborsareyablekuze figurengaphandle commondefectiniindodaufactumchamogprocess.
Izinzuzo ze-Glaze Slurry Control
Ukulawula okunembile kwe-glaze slurry viscosity kuwukushintsha umdlalo weimboni yamathayela e-ceramic. Ukugcina i-viscosity efanele kuqinisekisa umfaniswanoukujiya kwe-glaze, okuthinta ngokuqondile ikhwalithi yomkhiqizo wokugcina. Okuzenzakalelayoukuqapha i-viscosityiqeda ukungqubuzana okwenziwa ngesandla, inciphisa imfucuza futhi ithuthukise ukusebenza kahleizitshalo ze-sanitarywarefuthiizimboni zamathayela e-ceramic. Izinzuzo ezibalulekile zifaka:
- Ikhwalithi Yomkhiqizo Ethuthukisiwe: I-viscosity engaguquki inciphisa amaphutha afanaukukhubazeka kwe-pinhole ekugqokenifuthiamaphutha e-bubble enamathela, ukuqinisekisa isiphetho esibushelelezi, esihlala isikhathi eside.
- Ukukhiqiza Okukhulisiwe: Ukuzenzakalela kunciphisa isikhathi sokuphumula esibangelwa ukulungiswa okwenziwa ngesandla, ukuvumelaizimboni zezitsha/zobumbaukukala ukukhiqizwa.
- Ukonga Izindleko: Ngokunciphisa ukumoshwa kwe-glaze nokusebenza kabusha, abakhiqizi bangehlisa izindleko zempahla nezabasebenzi.
- Ukuhambisana Namazinga: Ukulawula okunembile kuqinisekisa ukuthi amathayela ahlangabezana nezidingo zobuhle nokusebenza, okubalulekile ezinhlelweni zokusebenza eziphezulu.
Ngeama-inline viscosity monitors, abakhiqizi bathola imininingwane yesikhathi sangempela, okuvumela ukulungiswa okusebenzayo ukuze kugcinweukuvumelana kwe-coatingkukho konke ukukhiqizwa.
Ukukhubazeka Okujwayelekile Okubangelwa I-Viscosity Engahambisani
I-viscosity engahambisani ku-glaze slurry iyimbangela eyinhloko yokukhubazeka ekukhiqizweni kwamathayela e-ceramic. Lezi zinkinga azithinti nje kuphela ukukhanga okubonakalayo kodwa futhi zinciphisa impilo yesevisi yamathayili. Ngezansi izinkinga ezivame kakhulu:
- I-Pinhole Defects in Coating: Ibangelwa amagesi asuka emzimbeni wethayela aphuma kucwebezela oketshezi olunganele, amaphinifa adala izimbobo ezincane, ezibonakalayo phezulu, okufaka engozini ukungaboli.)
- Ama-Bubble Defects ku-Coating: Amabhamuza amakhulu ahlulekayo ukuphola ngesikhathi sokudubula abangela ukungapheleli kwendawo. Ukulungisa i-viscosity—engaba phezulu ukuze ucuphe amabhamuza ngaphansi noma ngaphansi ukuze uvumele ukuphunyuka—kungayinciphisa le nkinga.
- Isici se-Orange Peel Coating: I-viscosity ephezulu kanye nokungezwani kwendawo kuvimbela amabhamuza ukuthi angaphumi, okushiya ukudangala endaweni ecwebezelayo ngesikhathi sokupholisa.
- Ukuhluka Kombala: Ukushintshashintsha kwe-viscosity kuholela ekusetshenzisweni kwe-glaze okungalingani, okubangela umbala ongaguquki kuwo wonke amathayela, inkinga evameizimboni zamathayela e-ceramic.
Lezi zinkinga zigqamisa isidingo sokuqinaukuqapha i-viscosityukuqinisekisaukuvumelana kwe-coatingfuthi unciphise amazinga okunqatshwa.
Isicelo ku-Glaze Feeding Systems
Amasistimu wokuphakelwa kwe-glaze yesimanje, njengamasistimu okuphakelayo kwe-bell glaze, ancike ekulawuleni okunembile ukuze alethe ukusetshenziswa kwe-glaze okungaguquki. Lezi zinhlelo zisebenzisa ipayipi lensimbi elinomshini wokumpompa ukuze kugcinwe ukuphakama okucwebezelayo okungaguquki, okulawulwa yivalvu kanye nombhobho. Kodwa-ke, ukulungiswa okwenziwa ngesandla kuvame ukuhluleka ukulandisa ngokuhlukahluka kwe-viscosity okubangelwa ukushintsha kwezinga lokushisa noma ukungahambisani kwezinto. Ukuhlanganisa ii-inline viscosity qaphakulezi zinhlelo zivumela ukulinganisa kwesikhathi sangempela kanye nokulungiswa kwe-glaze viscosity. Lokhu kuqinisekisa ukugeleza kwezinga eliqinile, kunciphisa amaphutha afanaukukhubazeka kwe-pinhole ekugqokenifuthiamaphutha e-bubble enamathela. Ngobaizitshalo ze-sanitarywarefuthiizimboni zezitsha/zobumba, isilawuli se-viscosity esizenzakalelayo sisakaza isicelo se-glaze, sithuthukisa ukuphuma nekhwalithi.
Imiphumela Yokuhlukahluka Kwe-Viscosity Ekusebenzeni Kwe-glazing
Ukwehluka kwe-glaze viscosity kuthinta ngqo ikhwalithi nokusebenza kahle kokusebenza kokucwebezela. I-viscosity ephezulu ingaholelaorange peel enamathela amaphuthakanye nokusatshalaliswa kwe-glaze okungalingani, kuyilapho i-viscosity ephansi ingabangela ukugeleza ngokweqile, okuholela ekugqokeni okuncane futhiukukhubazeka kwe-pinhole ekugqokeni. Lokhu kungqubuzana kwandisa izilinganiso zokwenqaba, kukhuphule izindleko zokukhiqiza, kanye namashejuli okulibaziseka kokulethwa. Ngokuqalisaukuqapha i-viscosity, abakhiqizi bangakwazi ukuzinzisa ukugeleza kwe-glaze, baqinisekise umfaniswanoukujiya kwe-glazekanye nokunciphisa amaphutha. Idatha yesikhathi sangempela evelaama-inline viscosity monitorsinika amandla opharetha ukuthi balungise amapharamitha khona manjalo, bagcineukuvumelana kwe-coatingngisho nangaphansi kwezimo eziguquguqukayo njengezinga lokushisa noma ukushintsha komswakama. Lokhu kubangela amathayela ekhwalithi ephezulu kanye nokusebenza okuthuthukisiwe okuthuthukisiwe kuyo yonke indawoizimboni zamathayela e-ceramicfuthiizitshalo ze-sanitaryware.
Amapharamitha
- Ibanga le-Viscosity:1 - 1,000,000 cP
- Ukunemba:±3.0%
- Ukuphindaphinda:±1%
- Ukunemba kwezinga lokushisa:1.0%
- Ibanga Lokucindezela Kwenzwa:< 6.4 MPa (Eyenzelwe ingcindezi engaphezu kuka-10 MPa)
- Ibanga Lemvelo:IP68
- Ukunikezwa kwamandla kagesi:Idatha ye-24VDC
- Okukhiphayo:I-Viscosity4 - 20 mADC
- Izinga lokushisa:4 - 20 mADC Modbus
- Izinga Lokuvikela:IP67
- Izinga lokuvikela ukuqhuma:ExdIIBT4
- Ibanga Lokumelana Nokushisa:<450℃
- Isikhathi Sempendulo Yesiginali:5s
- Okubalulekile:I-316 Stainless Steel (Ukucushwa Okujwayelekile)
- Ukulinganisa:Uketshezi olujwayelekile lwesampula
- Uxhumano:I-Flange DN4.0, PN4.0
- Uxhumano Olunentambo:M50*2
- I-Flange Standard:HG20592
Isixazululo soMkhiqizo se-Viscosity Monitoring
I-Lonnmeter inikeza umkhawuloama-inline viscosity monitorsyakhelwe ukubhekana nezinselelo zokuphathwa kwe-glaze slurryimboni yamathayela e-ceramic. Izixazululo zethu zinikeza i-viscosity yesikhathi sangempela nezilinganiso zokushisa, okuvumela ukulawula okunembayo kwezakhiwo ezicwebezelayo. Izici ezibalulekile zifaka:
- Ukunemba Okuphezulu: Izinzwa ze-Lonnmeter ziletha izilinganiso eziphindaphindwayo zakho kokubili uketshezi lwaseNewtonian kanye nolunye olungezona olwase-Newton, okuqinisekisa idatha ethembekile yama-slurries acwebezelayo ayinkimbinkimbi.
- Ukuhlanganiswa Okulula: Ukufakwa kwe-plug-and-play kumathangi okuxutshwa noma amapayipi kuthatha imizuzu engaphansi kwengama-30, kunciphisa isikhathi sokuphumulaizimboni zamathayela e-ceramic.
- I-Robust Design: Zivalwe ngophawu, izinzwa zensimbi engagqwali ezingu-316L zimelana nezinhlayiya futhi azidingi ukulungiswa, zilungele izindawo zezimboni ezinokhahlo.
- Isinxephezelo Sezinga Lokushisa: Izinzwa zokushisa ezakhelwe ngaphakathi ziqinisekisa ukufundwa kwe-viscosity okunembile, okubalulekile ekugcinweniukuvumelana kwe-coatingngaphansi kwezimo ezihlukene.
II-viscometer yenqubo ye-inthanethi, i-viscometer eku-inthanethi eklanyelwe ukulinganisa isikhathi sangempela, i-oscillates ngefrikhwensi ethile ngokuhambisana ne-axial direction yayo. I-conical sensor shears fluids lapho uketshezi lugeleza phezu kwenzwa, khona-ke amandla alahlekile abalwa ngokushintsha kwe-viscosity. Amandla atholwa yisekethe ye-elekthronikhi futhi aguqulelwe ekufundweni okuboniswa yi-in-line inqubo viscometer.Njengoba ukugunda okuwuketshezi kubonakala ngokudlidliza, kungamelana nengcindezi yokwakheka kwayo okulula -- azikho izingxenye ezihambayo, ama-seals nama-bearings.
Ngokuzenzakalela isilawuli se-viscosity, izixazululo zeLonnmeter zinciphisa amaphutha njengeamaphutha e-bubble enamathelafuthiorange peel enamathela amaphutha, ukuthuthukisa ikhwalithi yomkhiqizo nokusebenza kahle kuizitshalo ze-sanitarywarefuthiizimboni zezitsha/zobumba.
Imibuzo Ejwayelekile Mayelana Ne-Glaze Viscosity Monitoring
Kungani ukuqapha kwe-viscosity kubalulekile embonini yamathayela e-ceramic?
Ukuqapha i-viscositykuqinisekisa ukungaguquguqukiukujiya kwe-glaze, ukunciphisa amaphutha njengeukukhubazeka kwe-pinhole ekugqokenifuthiamaphutha e-bubble enamathela. Ithuthukisa ikhwalithi yomkhiqizo futhi inciphise ukumosha phakathiizimboni zamathayela e-ceramic.
Imonitha ye-viscosity esemgqeni ikuthuthukisa kanjani ukuvumelana kwe-coating?
Ani-inline viscosity qaphainikeza idatha yesikhathi sangempela, evumela ukulungiswa okuzenzakalelayo ukugeleza okucwebezelayo. Lokhu kugcinaukuvumelana kwe-coating, ukuvimbela izinkinga ezifanaorange peel enamathela amaphuthakanye nokuqinisekisa ukubukeka kwe-tile efanayo.
Ingabe ukuqapha i-viscosity kunganciphisa izindleko zokukhiqiza?
Yebo, ngokunciphisa ukumoshwa kwe-glaze kanye nokunciphisa amazinga okwenqaba okubangelwa amaphutha,ukuqapha i-viscositykwehlisa izindleko zempahla nezabasebenzi, kukhuphule ukusebenza kahle kuizitshalo ze-sanitarywarefuthiizimboni zezitsha/zobumba.
Isiphetho
Kweimboni yamathayela e-ceramic, ukufeza ngokungenasiciukujiya kwe-glazefuthiukuvumelana kwe-coatingkubalulekile ekukhiqizeni amathayili ekhwalithi ephezulu mahhalaukukhubazeka kwe-pinhole ekugqokeni,amaphutha e-bubble enamathela, futhiorange peel enamathela amaphutha. Ngokwamukela advancedukuqapha i-viscosityngeama-inline viscosity monitors, abakhiqizi kuizitshalo ze-sanitaryware,izimboni zamathayela e-ceramic, futhiizimboni zezitsha/zobumbaingathuthukisa ikhwalithi yomkhiqizo, inciphise ukungcola, futhi ithuthukise ukusebenza kahle. Izixazululo ezintsha ze-Lonnmeter zinikeza ukulawula kwesikhathi sangempela, ukuqinisekisa ukusetshenziswa kwe-glaze okungaguquki futhi kuncishiswe amaphutha abizayo. Ulungele ukuthuthukisa ukukhiqizwa kwakho kwe-ceramic?Cela ukucaphunanamuhla ukuthola ukuthi i-Lonnmeter ingaluguqula kanjani uhlelo lwakho lokucwebezela!
Isikhathi sokuthumela: Jul-25-2025
